Required Tools and Supplies
- T40 TORX® Socket
- 10mm Socket
- 10mm Wrench
- 13mm Socket
- 13mm Wrench
- Eye Protection
- Nitrile Gloves
- Shop Rags
To install the roof basket kit (part number 2891072) on your RZR XP or XP S, follow these steps:
1. Before starting, read, understand and follow all the instructions, warnings and safety precautions in the written instructions and on all product labels. Failure to do so can result in serious injury or death.
2. Park the vehicle on a flat, level surface, ensure it is in PARK and remove the key. Note: RZR XP S Sport 2-passenger model with aluminum roof shown.
3. Begin by assembling the front cargo basket plate to the top front rail tube using seven screws. Install the bottom two screws first using a T40 TORX® socket. Torque the screws to 10 ft-lbs (13.7 Nm).
4. Assemble the front cargo basket plate assembly to the base cargo basket assembly using five screws and a T40 TORX® socket. Torque to 10 ft-lbs (13.7 Nm).
5. Assemble the front plate and rear plate using four screws and four nuts, a T40 TORX® socket, and a 10mm socket/wrench. Torque the nuts to 10 ft-lbs (13.7 Nm). Note: Rear plate overlaps on top of front plate.
6. Install five screws and five nuts to the plate assembly. Torque the nuts to 10 ft-lbs (13.7 Nm).
7. Attach the cargo basket plate to the plate assembly using seven screws, a T40 TORX® socket, and a 10mm socket/wrench. Torque the screws to 10 ft-lbs (13.7 Nm).
8. Attach the left cargo basket plate to the plate assembly using seven screws and a T40 TORX® socket. Torque the screws to 10 ft-lbs (13.7 Nm).
9. Continue by attaching the right cargo basket plate to the plate assembly using seven screws and a T40 TORX® socket. Torque the screws to 10 ft-lbs (13.7 Nm).
10. To install the roof basket on an aluminum roof, the use of a second person is necessary for accessory installation. Note: Reference the written instructions for the poly roof procedure. The instructions can be found by searching the Polaris Accessory Installation Instruction Site.
11. Begin by removing and discarding four screws and four washers from the roof using a T40 TORX® socket.
12. Remove and discard the plastic inserts and rubber gaskets from the roof. Leave the rubber and foam seals on the underside of the roof attached.
13. Install the top rear brackets between the roof and B-pillar.
14. Install the bottom rear spacer between the top rear brackets and B-pillar.
15. Install two bottom front spacers between the roof and A-pillar.
16. Continue by installing the roof rubber spacer and top rear rubber spacers on top of the roof over the holes.
17. Install the tophat spacer through the top rubber spacers, roof and front bottom rubber spacers.
18. With the help of an assistant, lift and put the roof basket on top of the spacers. Align the basket mounting slots with spacers holes.
19. Install four washers, two screws and two screws.
20. Loosely install two nuts to two front screws with a 13mm socket and a 13mm wrench.
21. Continue by loosely installing the bottom rear brackets and attach using one nut and a 13mm socket.
22. Make sure all rubber spacers and rear brackets are aligned with the ROPS and roof.
23. Torque all screws to 27 ft-lbs (36 Nm) using a 13mm socket and a 13mm wrench.
For more information, see your authorized Polaris Dealer. Find a dealer near you with the Dealer Locator.
Maintenance tips, procedures and specifications can be found in your Owner's Manual.
To find diagrams and replacement part numbers, use the online parts catalog.
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