Required Tools and Supplies
T40 TORX® Socket
2.5mm Hex Bit
3mm Hex Bit
10mm Socket
13mm Socket
Ratchet
Flathead Screwdriver
Adjustable Wrench
Torque Wrench
Pry Tool
Push-Pin Removal Tool
Edge Cutter
Eye Protection
Nitrile Gloves
Shop Rags
To install the audio roof kit (part number 2891765) on your RZR XP or XP S, follow these steps:
1. Before starting, read, understand and follow all the instructions, warnings and safety precautions in the written instructions and on all product labels. Failure to do so can result in serious injury or death.
2. Park the vehicle on a flat, level surface, ensure it is in PARK and remove the key. Note: RZR XP S Sport 2-passenger model with accessories shown.
3. Begin by removing the seat by pulling the strap to disengage the seat. Tilt the seat forward and remove from the vehicle.
4. Remove the battery cover with a T40 TORX® socket.
5. Disconnect the battery by loosening the nut on the negative battery terminal with a 10mm socket and removing the cable from the battery.
6. Remove the grill by turning the two 1/4 turn knobs.
7. Remove two screws from the center hood with a T40 TORX® socket.
8. Remove the center hood panel by pulling the panel back and upward.
9. Gently insert a pry tool under the rear seam of the front pocket fender. Move the pry tool under the front pocket fender and gently lift the pry tool upward to free the front pocket fender from the clips.
10. Remove and keep the front pocket fender. Repeat on the other side.
11. Remove and keep the four outer hood fasteners with a T40 TORX® socket.
12. Remove the outer hood from the vehicle.
13. Remove two push-pin rivets from the rear pocket fender with the push-pin removal tool.
14. Turn the rear pocket fender away from the vehicle body and remove it. Repeat on the other side.
15. Remove the center dashboard by removing and keeping two dashboard fasteners with a T40 TORX® socket. Pull the panel rearward to remove it.
16. Remove the bezel by disconnecting the instrument cluster.
17. Remove and keep the ignition switch retaining nut using an adjustable wrench.
18. Push the ignition switch through the bezel.
19. Disconnect the 12V port on the right-hand side, if installed.
20. Remove the instrument cluster cover.
21. Using a T40 TORX® socket, remove and keep the two top bezel fasteners.
22. Using a T40 TORX® socket, remove and keep two lower bezel fasteners.
23. Carefully pull the bezel away from the dashboard. Reach behind the bezel and disconnect all remaining electrical connectors.
24. To remove the upper dashboard, open the passenger storage compartment and remove and keep the two storage compartment fasteners with a 2.5mm hex bit. Repeat on the driver's side.
25. Using a T40 TORX® socket, remove and keep five fasteners from the front of the upper dashboard.
26. Using a T40 TORX® socket, remove and keep two fasteners from the top of the upper dashboard.
27. Remove the upper dashboard panel from the vehicle.
28. To install the roof, install a U-clip to the bracket in the front corner of the ROPS.
29. Install a U-clip to the bracket in the rear corner of the ROPS.
30. Put the audio roof on the ROPS.
31. Install the screw and top hat spacer to the front corner of the audio roof using a T40 TORX® socket. Do NOT torque the fasteners at this time.
32. Install the screw and top hat spacer to the rear corner of the audio roof using a T40 TORX® socket.
33. To install the harness, route the harness through the opening in the front left area of the ROPS tube.
34. Route the harness downward through the ROPS tube. Tip: Route larger cord through ROPS tube first.
35. Route the harness out of the front end of the ROPS tube and inwards.
36. Install the audio roof harness to the Polaris Pulse bar.
37. Using a 10mm socket, remove and keep the nut from the negative terminal on the Polaris Pulse bar.
38. Install the negative terminal ring (black wire) to the negative terminal on the Polaris Pulse bar.
39. Install the kept nut to the negative terminal. Torque the nut to 9 ft-lbs (12 Nm).
40. Install the cables to the fuse box with a 3mm hex bit. Ensure the cables are fully seated into the fuse box.
41. Remove and keep the boot from the existing positive cable in the location shown.
42. Using a 10mm socket, remove and keep the nut from the positive terminal on the Polaris Pulse bar.
43. Disconnect the existing cable from the positive terminal.
44. Install the positive terminal ring (red wire) to the positive terminal on the Polaris Pulse bar.
45. Continue by installing the existing cable to the positive terminal.
46. Install the kept nut to the positive terminal. Torque the nut to 9 ft-lbs (12 Nm).
47. Install the kept boot over the positive cable.
48. Attach the fuse box to the vehicle frame using a fir tree clip in the location shown.
49. Zip tie any excess wire slack.
50. Torque the four roof screws to 20 ft-lbs (27.5 Nm).
51. Reassemble the vehicle by putting the upper dashboard panel into the vehicle.
52. Install the upper dashboard with five fasteners.
53. Install the upper dashboard with two fasteners.
54. Torque the seven dashboard fasteners to 88 in-lbs (10 Nm).
55. Install two storage compartment fasteners on the driver side. Torque the fasteners until fully seated. Repeat on the other side.
56. Put the bezel near the dashboard. Reach behind the bezel and connect all electrical connections.
57. Push the bezel into the dashboard so that clips engage with the dashboard.
58. Install the 12V port on the right-hand side.
59. Install the ignition switch retaining nut. Tighten the nut until fully seated.
60. Install the bezel using two lower bezel fasteners.
61. Install the bezel with two upper fasteners.
62. Torque four bezel fasteners to 88 in-lbs (10 Nm).
63. Install the instrument cluster cover.
64. Install the instrument cluster connector.
65. Install the center dashboard.
66. Turn the rear pocket fender towards the vehicle body and put it into place.
67. Attach the rear pocket fender to the vehicle using two push-pin rivets.
68. Put the outer hood onto the vehicle in the installed position.
69. Install the outer hood fasteners with four retained fasteners. Torque to 88 in-lbs (10 Nm).
70. Place the front pocket fender around the ROPS bar and into the outer hood slots.
71. Gently push the tab into the clips until the front pocket fender is secure.
72. Install the center hood panel by engaging the tabs in the front of the panel and lowering the panel into place.
73. Install two screws to the center hood panel. Torque the screws to 88 in-lbs (10 Nm).
74. Put the bottom of the grill in first and push the top of the grill in until two tabs engage the upper front fascia.
75. Put the negative battery cable on the battery. Torque the nut to 44 in-lbs (5 Nm).
76. Once complete, reinstall the battery cover and torque the fastener to 8 ft lbs (11 Nm).
77. Put the seat in the vehicle with the front resting on the tube. Push the seat back until it engages with the rear tube.
78. To adjust the lightbar, loosen the mounting screw on each end of the lightbar using a 13mm socket.
79. Point the lightbar in the desired direction.
80. Tighten the mounting screws to 106 in-lbs (12 Nm).
For more information, see your authorized Polaris Dealer. Find a dealer near you with the Dealer Locator.
Maintenance tips, procedures and specifications can be found in your Owner's Manual.
To find diagrams and replacement part numbers, use the online parts catalog.
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Unless noted, trademarks are the property of Polaris Industries Inc.
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