Required Tools and Supplies
- Shop Rags
- Safety Glasses
- Nitrile Gloves
- Support Screen
- Foam Filter (part number 0454620)
To learn more about tools, read the Tools and Fasteners Guide. Always wear safety glasses and nitrile gloves when servicing the air filter.
Always clean all dirt and debris away from the airbox area before servicing the air filter on your Polaris Sportsman. To clean or replace the air filter on your Sportsman 110, follow these steps:
1. Set the parking brake.
2. Push in on the seat latch and pull upward to disengage the seat from its locks. Then remove the seat.
3. Clean around the airbox.
4. Release the airbox cover spring clips and remove the cover.
5. Remove the foam filter and wash in warm soapy water. Rinse thoroughly and let dry. If damaged, replace the foam filter. The foam filter is part number 0454620.
6. Remove and inspect the support screen. Clean any dirt or debris. The support screen is part number 0453663.
7. Clean the airbox thoroughly. Wipe well with a clean, dry cloth. Caution: Dirt or debris in the intake tube/intake boot could result in severe engine damage. Always clean all dirt and debris from the intake tube before installing the filter.
8. Inspect the seal on the airbox cover. Replace if damaged.
9. Apply a commercially available foam filter oil to the foam filter.
10. Install the support screen and foam filter in the airbox, making sure that it is fully seated. Proper placement of the air filter is important to prevent air leaks. Notice: Use of a non-Polaris-approved air filter may cause engine damage. Always use a Polaris-approved replacement filter. Replacement filters are available at your Polaris Dealer. In dusty conditions, air filter replacement will be required more often.
11. Reinstall the cover and secure the airbox spring clips. Ensure the cover is fully seated.
12. Install the seat by lining up the locators in front and pushing down in the rear.
For more information, see your authorized Polaris Dealer. Find a dealer near you with the Dealer Locator.
Maintenance tips, procedures and specifications can be found in your Owner's Manual.
To find diagrams and replacement part numbers, use the online parts catalog.
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