Required Tools and Supplies:
- 8mm Allen Socket
- Extension
- Ratchet
- Torque Wrench
- Fluid Filler
- Drain Pan
- Demand Drive Fluid
- Eye Protection
- Nitrile Gloves
- Shop Rags
To change the front gearcase or Demand Drive Fluid on your RZR XP S, follow these steps:
1. Park the vehicle on a flat, level surface and ensure the vehicle is in PARK and remove the key.
2. Place a drain pan underneath the drain plug. Tip: Placing a rag in the bottom of the drain pan will help prevent the splashing of fluid.
3. Through the front-right wheel well, clean the area around the fill plug.
4. Remove the fill plug using an 8mm Allen socket with extension.
5. Clean the area around the drain plug.
6. Remove the drain plug with an 8mm Allen socket and allow the fluid to drain completely.
7. Before reinstalling, clean any dirt or debris from the fill and drain plugs. Inspect the O-rings on both plugs and replace, if necessary.
8. Once complete, reinstall the drain plug and torque to 8-30 ft-lbs (11-40 Nm).
9. Fill the gearcase through the fill plug hole with 8.9-9.8 fl oz. (265-290 mL) of Demand Drive Fluid until fluid reaches the bottom threads and begins to spill out. Demand Drive Fluid is part number 2877922.
10. Reinstall the gearcase fill plug and torque to 8-30 ft-lbs (11-40 Nm).
11. Clean any residual fluid off the vehicle and inspect for leaks.
12. Dispose of the used fluid properly at your local recycling center.
For more information, see your authorized Polaris Dealer. Find a dealer near you with the Dealer Locator.
Maintenance tips, procedures and specifications can be found in your Owner's Manual.
To find diagrams and replacement part numbers, use the online parts catalog.
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