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18/6/2025

Polaris Recalls Model Year 2023-2024 Ranger XP Kinetic and Model Year 2025 Pro XD Kinetic Vehicles

Polaris has determined that on Model Year 2023-2024 Ranger XP Kinetic vehicles and Model Year 2025 Pro XD Kinetic vehicles, a crack may develop on a component within the vehicle's charging system, potentially allowing water to contact high voltage charging harness components. If this occurs, a short circuit may develop while the vehicle is being charged, which could result in a fire and pose a risk of severe injury.

 

Number of affected vehicles: approximately 7,100 units globally

 

Number of incidents: Polaris has identified 47 reports of cracks on a component within the vehicle’s charging system, including 6 reports of melting/fire and 4 reports of sparking/smoke. Polaris has not identified any reports of personal injury or property damage associated with this concern.

 

Customers should contact an authorized Polaris dealer to schedule the repair. Do not attempt any repairs yourself.  

 

Prior to having the recall repair performed, consumers are advised to take the following steps to continue operating their vehicles:

 

  • Due to this identified safety concern, do not wash the vehicle, or operate/park the vehicle in rain, snow, or standing water.
  • Charge your vehicle outside. As a reminder, connect the EVSE wall plug directly into the outlet. Never use any device between this connection (e.g., extension cords, grounding adapters, multi-outlet splitters or power strips, surge protectors, timers, or smart home adapters).
  • Upon plugging in the vehicle, monitor initial charging for charging errors or noises. If a charging error occurs, unplug the vehicle, and do not attempt any further charging. Contact your dealer to have the vehicle inspected.

 

Click the Request Service button to find and contact an authorized dealer that can complete the Safety Recall on your vehicle.

This concern also affects Polaris accessory   charger service parts/kits (part numbers 2417296, 2417297, 2889704, and 2889486).  

 

Polaris is notifying dealers and contacting registered owners directly.

 

Polaris has reported this matter to the Consumer Product Safety Commission.

 

To search off-road recalls by model or vehicle identification number (VIN) to see if your unit is affected by any recalls, visit the Off-Road Safety Recalls page or call Polaris at 800-765-2747.

 

*Polaris initiated this recall on March 6, 2025, following our notification to CPSC. On June 18, 2025, Polaris announced the voluntary recall in conjunction with the Consumer Product Safety Commission (CPSC Recall No. 25-343).