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POLARIS OFF-ROAD VEHICLES
CENTRO DE AYUDA
8/25/2023

2022+ RZR Turbo R Front Gearcase Fluid Replacement

Required Tools and Supplies

  • 8mm Allen Socket
  • 8mm Long Ball End Allen Socket
  • Ratchet
  • Torque Wrench
  • Demand Drive Fluid
  • Drain Pan
  • Fluid Filler
  • Safety Glasses
  • Nitrile Gloves
  • Shop Rags

To learn more about tools, read the Tools and Fasteners Guide

Always wear safety glasses and nitrile gloves when servicing your vehicle. To change the front gearcase fluid on your RZR Turbo R, follow these steps:

Warning: For optimal performance, always use Polaris-recommended fluids as described in your Owner’s Manual.

1. Park the vehicle on a flat, level surface and ensure it is in PARK.

2. Place a drain pan underneath the front gearcase drain plug. Tip: Placing a rag in the bottom of the drain pan will help prevent the splashing of fluid.

3. Clean the area around the fill plug in the passenger side front wheel well. 

4. Remove the front gearcase fill plug with an 8mm long ball end Allen socket. Set it aside.

5. Move underneath the vehicle and locate the drain plug through the hole in the skid plate.

6. Clean the area around the drain plug.

7. Remove the drain plug with an 8mm Allen socket, and allow the fluid to drain completely.

8. Before reinstalling, clean any dirt or debris from the fill and drain plugs. Note: The drain plug has a magnetic tip and must be installed in the bottom of the gearcase.

9. Inspect the O-rings on both plugs and replace if necessary. 

10. Reinstall the drain plug, and torque to 8-10 ft-lbs (11-14 Nm).

11. Fill the gearcase through the fill plug hole until fluid reaches the bottom threads and begins to spill out. The gearcase fluid capacity is 9.5 fl oz (280 mL).

12. Reinstall the gearcase fill plug, and torque to 8-10 ft-lbs (11-14 Nm).

13. Once filled, clean any residual fluid off the vehicle and inspect for leaks.

14. Finally, dispose of the used fluid properly at your local recycling center.

For more information, see your authorized Polaris Dealer. Find a dealer near you with the Dealer Locator.
Maintenance tips, procedures and specifications can be found in your Owner's Manual.
To find diagrams and replacement part numbers, use the online parts catalog.

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