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2023 Pro XD Mid-Size Gas Air Filter Inspection and Replacement

Required Tools and Supplies

  • 6mm Socket
  • Ratchet
  • Torque Wrench
  • Flathead Screwdriver
  • Shop Rags
  • Nitrile Gloves
  • Eye Protection

For information on tools, read the Tools and Fasteners Guide. Always wear safety glasses and nitrile gloves when servicing your Polaris vehicle.

To clean or replace the air filter on your Pro XD Mid-Size Gas, follow these steps.

1. Park the vehicle on a flat, level surface and ensure it is in PARK.

2. Pull up on the cargo box latch and pivot the box up.

3. Clean the area around the air box with a clean, dry cloth.

4. Unlatch the six cover clips. 

5. Lift the cover out to remove.

6. Inspect the airbox cover seal for any wear or damage and replace if necessary. A new cover seal is part number 5815088.

7. Loosen the clamp on the filter neck with a 6mm socket and flathead screwdriver.

8. Slide the filter rearward to remove it from the intake duct and lift out of the air box.

9. Inspect the filter for excessive debris or damage and replace if necessary. A new filter is part number 7082037.

10. Clean the intake boot and air box thoroughly with a clean, dry cloth.

11. Ensure the air box cover is clean before reinstalling.

12. Reinstall the air filter, and ensure it is fully seated.

13. Align the clamp over the air filter and intake boot, and torque the clamp to 26 in-lbs (3 Nm).

14. Reinstall the air box cover by aligning the cover seal along the grooves on the air box and pressing down firmly to engage the seal.

15. Secure the six cover latches.

16. Ensure the cover seal is properly seated.

17. Tilt the cargo box down and ensure it is properly latched.

For more information, see your authorized Polaris Dealer. Find a dealer near you with the Dealer Locator.
Maintenance tips, procedures and specifications can be found in your Owner's Manual.
To find diagrams and replacement part numbers, use the online parts catalog.

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© 2023 Polaris Industries Inc.

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