Always change engine oil and filter at the intervals outlined in the Periodic Maintenance Chart of your Owner's Manual. Always change the oil filter whenever changing the engine oil. Warning: Vehicle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated wear and may result in engine seizure, accident and injury.
To purchase the required supplies, like engine oil and filters, contact your Commercial Dealer.
Always wear safety glasses and nitrile gloves when servicing your vehicle.
Engine Oil Check
The engine oil dipstick is located on the right front side of the engine. The engine oil fill cap is located on top of the valve cover. Access the oil fill cap by tilting the rear cargo box.
Required Supplies:
- Polaris 5W-40 Synthetic Diesel Oil (part number 2879832)
- Safety Glasses
- Nitrile Gloves
- Shop Rags
This engine has a wet-sump design, meaning the engine oil is contained in the bottom of the crankcase.
To check the oil level, follow these steps:
1. Check the oil when the engine is cold and safe to touch.
2. Make sure that the vehicle is on a level surface and that the transmission in PARK.
3. Locate the dipstick (1) on the right side of the unit.
4. Remove the dipstick and wipe it dry with a clean cloth.
5. Reinstall the dipstick and push it into place. Make certain the dipstick is inserted all the way into the dipstick tube to keep the depth of the dipstick consistent.
6. Remove the dipstick and check the oil level.
7. Add the recommended oil as necessary to bring the oil level within the SAFE range on dipstick, shown below. Do not overfill.
Note: A rising oil level between checks during cold weather operation can indicate contaminants such as gas or moisture collecting in the crankcase. If the oil level is over the upper mark, change the oil immediately.
8. With the cargo box raised, add engine oil through the oil fill cap (2) located on top of the valve cover, under the cargo box.
9. When finished, reinstall dipstick. Lower the cargo box and secure in position.
10. Check around and under the engine for oil leaks.
Engine and Oil Filter Change
The engine oil dipstick is located on the right front side of the engine. The engine oil fill cap is located on top of the valve cover. Access the oil fill cap by tilting the rear cargo box.
The crankcase drain plug is located on the bottom of the crankcase. Access the drain plug through the skid plate access hole located directly under the crankcase.
Required Supplies:
- New Oil Filter (part number 3070549)
- Polaris 5W-40 Synthetic Diesel Oil (part number 2879832)
- Oil Filter Wrench
- Drain Pan
- Shop Rags
- Safety Glasses
- Nitrile Gloves
- Funnel (optional)
1. Position vehicle on a level surface and place the transmission in PARK.
2. Stop the engine and allow it to cool down.
3. Clean the area around the crankcase drain plug. Caution: Use caution when performing this procedure. Do not allow hot engine oil to come into contact with skin, as serious burns may result.
4. Place a drain pan under the engine crankcase and remove the drain plug (1). Allow the oil to drain completely.
5. Using an oil filter wrench, turn the oil filter (2) counterclockwise to remove it.
6. Using a clean dry cloth, clean the filter sealing surface on the engine crankcase.
7. Lubricate the O-ring on the new oil filter with a film of fresh engine oil. Check to make sure the O-ring is in good condition. If the O-ring requires replacement, contact your Commercial Dealer.
8. Install the new oil filter and turn by hand until the filter O-ring contacts the sealing surface, then turn an additional 3/4-turn. A new oil filter is part number 3070549.
9. Replace the sealing washer on the drain plug. Note: The sealing surface on the drain plug should be clean and free of burrs, nicks or scratches. Contact your Commercial Dealer for replacement, if necessary.
10. Reinstall the engine crankcase drain plug. Torque the drain plug to 12 ft-lbs (16 Nm).
11. Remove all cargo from the cargo box. Caution: Always remove all cargo from the cargo box before lifting the box to access the engine.
12. Pull up on the cargo box release lever to tilt the box.
13. Remove oil fill cap and slowly add 3.9 qt (3.7 L) of the recommended oil. Reinstall the fill cap.
14. Verify the transmission is still in PARK.
15. Start the engine and allow it to idle for 30 seconds.
16. Stop the engine and inspect for oil leaks. Wait at least 15 seconds before removing the dipstick.
17. Remove the dipstick and wipe it dry with a clean cloth.
18. Reinstall the dipstick and push it into place. Make certain the dipstick is inserted all the way into the dipstick tube to keep the depth of the dipstick consistent.
19. Remove the dipstick and check the oil level.
20. Add oil slowly to bring the oil level within the SAFE range on dipstick. Do not overfill.
21. When finished, reinstall the oil fill cap and oil dipstick.
22. Dispose of used oil and filter properly.
For more information, see your authorized Polaris Dealer. To find a dealer near you, use the Dealer Locator.
Maintenance tips, procedures and specifications can be found in your Owner's Manual.
To find diagrams and replacement part numbers, use the online parts catalog.
Unless noted, trademarks are the property of Polaris Industries Inc.
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