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POLARIS OFF-ROAD VEHICLES
CENTRO DE AYUDA
10/30/2024

2025 RZR Pro S and Pro XP Front Gearcase Fluid Change

Required Tools and Supplies

  • 8mm Allen Socket
  • 8mm Ball End Allen Socket 
  • Ratchet
  • Torque Wrench
  • 80W-140 Angle Drive Fluid
  • Drain Pan
  • Fluid Filler
  • Eye Protection
  • Nitrile Gloves
  • Shop Rags

To change the demand drive or front gearcase fluid on your RZR Pro S or Pro XP, follow these steps:

For optimal performance, always use Polaris-recommended fluids as described in your Owner’s Manual.

1. Park the vehicle on a flat, level surface and ensure it is in PARK.

2. Place a drain pan underneath the drain plug. Tip: Placing a rag in the bottom of the drain pan will help prevent the splashing of fluid.

3. Before removing, clean the area around the fill plug in the passenger side front wheel well. 

4. Remove the fill plug with an 8mm long ball end Allen socket and set aside.

5. Move underneath the vehicle and clean the area around the drain plug.

6. Remove the drain plug with an 8mm Allen socket and allow the fluid to drain completely.

7. Before reinstalling, clean any dirt or debris from the fill and drain plugs.

8. Inspect the O-rings on both plugs and replace if necessary.

9. Reinstall the drain plug and torque to 8-30 ft-lbs (11-40 Nm).

10. Add the Demand Drive Fluid 9.5 fl oz (280 mL) through the fill plug hole until the fluid is even with the bottom of the fill plug hole.

11. Reinstall the gearcase fill plug and torque to 8-30 ft-lbs (11-40 Nm).

12. Once filled, clean any residual fluid off the vehicle and inspect for leaks.

13. Dispose of the used fluid properly at your local recycling center.

For more information, see your authorized Polaris Dealer. Find a dealer near you with the Dealer Locator.
Maintenance tips, procedures and specifications can be found in your Owner's Manual.
To find diagrams and replacement part numbers, use the online parts catalog.

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